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Vehicle Charging Inlet CCS2




Details


Product Description

CCS type 2 connect, Vehicle charging inlet, for charging with alternating current (AC) and with direct current (DC), IEC 62196-2, IEC 62196-3, 200 A/ 1000 V (DC), 32 A / 480 V (AC), Single wires, length: customizable, locking actuator: 12 V, 4-pos., Front and rear mounting, M6, X-Line, housing: black, A protective cap is supplied as standard for the DC and AC contacts.

Our Advantages

  • Complete product range
  • Developed and produced in accordance with the IATF 16949 automotive standard and ISO 9001
  • Safe against overheating with temperature measurement at every DC power contact
  • Integrated interlock during charging
  • Manual emergency release of the locking actuator
  • Protected and sealed against dirt and water with a high degree of protection

Technical Data

Notes

General

A protective cap is supplied as standard for the DC and AC contacts.

Product properties

Product type

Vehicle charging inlet

Application

For charging with alternating current (AC) and with direct current (DC)

For installation in electric vehicles (EV)

Locking type

Locking in the inserted state with a locking mechanism

Technology

Combined Charging System

Charging standard

CCS2

Charging mode

Mode  2, 3, 4

  Electrical properties

Type of signal transmission

Pulse width modulation with modulated Powerline communication in accordance with ISO/IEC 15118 / DIN SPEC 70121

Note on the connection method

Crimp connection, cannot be disconnected

Insulation resistance

> 200 MΩ  

Temperature monitoring

DC contacts: 2* PT1000 

 AC contacts: PTC chain 

Type of charging current

AC 3-phase

AC Charging power

26 KW  

AC Charging current

32 A

DC Charging power

200 KW

DC Charging current

200 A

  Type of charging current

  DC Boost Mode

Boost Mode Charging power

Up to 500 kW (Boost Mode, depending on the ambient conditions.)

Boost Mode Charging current

Up to 500 A (Boost Mode, depending on the ambient conditions.)

  Power contact

  Number

7 (L1, L2, L3, N, PE, DC+, DC-)

Rated voltage

480V AC

1000V DC

  Rated current

32A AC

200A DC (DC+, DC-, PE)

Signal contact

Number

2 (CP, PP)

Rated voltage

30V AC

Rated current

2A

Temperature sensors (PTC chain)

Sensor type

PTC chain

  tandards/regulations

DIN EN 60738-1

Attachment point

  Sensor for the AC contacts

 Messbereich_Widerstand

790Ω1420Ω

  Resistance

Max 1280 Ω ±5 K

Recommended measured current

≤ 1mA (Umax= 16V DC)

Ambient temperature

-40°C 130°C (运行 Operation)

Pt 1000 temperature sensors

  Sensor type

Pt 1000

Standards/regulations

DIN EN 60751

Attachment point

  2 sensors for the DC contacts

Locking actuator

  Operating voltage

12 V

  Note number of positions

4-pos.

Position of the locking actuator

  Left-side

Possible power supply range at the motor

9 V16 V

Maximum voltage for locking detection

12 V

Typical motor current for locking

0.25 A

Reverse current of the motor

Max 1.5 A

Max. dwell time with reverse current

1 s

Recommended adaptation time

600 ms

Pause time after entry or exit path

3 s

Service life insertion cycles

10000 cycles

Lock recognition

可用  Available

Mechanical emergency release

可用  Available

Ambient temperature (operation)

-40°C  85°C

  Dimensions

Dimensional drawing

  Bore dimensions

117.65mm x 90mm, 117.65mm x 83mm

Width

108 mm

  Height

140.25 mm

  Depth

128.4 mm

Material specifications

Color (Housing)

Black 

 Color (Mating face)

Black 

Material (Housing)

Plastic

Material (Contact surface)

Silver

Cable / line

Cable type

  Single wires

  • Single-core wires for AC

Cable length

2m

Cable structure

4 x 6mm²

Single wire, material

Silicone

Single wire, color

OG

External cable diameter

14.7mm ± 0.2mm

Cable resistance

≤ 3.2 Ω/km

  • Single-core wires for DC

  Cable length

2 m

Cable structure

2 x 70 mm²

Single wire, material

Silicone

Single wire, color

  OG

External cable diameter

17.9mm ± 0.3mm

Cable resistance

≤ 0.259 Ω/km

  • Single-core wire for PE

 Cable length

2 m

Cable structure

1 x 25 mm²

Single wire, material

Silicone

Single wire, color

GN/YE

External cable diameter

8.6 mm ± 0.1 mm

Cable resistance

≤ 0.743 Ω/km

  • Single-core wires for locking actuator

Cable length

1 m

Cable structure

4 x 0.5 mm²

Single wire, material

PVC

Single wire, color

BU/RD, BU/GN, BU/YE, BU/BN

External cable diameter

1.6 mm ± 0.20 mm

Cable resistance

≤ 37.1 Ω/m

  •   Single-core wires for PTC temperature sensors

 

  Cable length

1 m

Cable structure

5 x 0,5 mm²

Single wire, material

PVC

 Single wire, color

BN/GY

BN/YE/GN

External cable diameter

1.6 mm ± 0.20 mm

Cable resistance

≤ 37.1 Ω/m

  •   Single-core wires for Pt 1000 temperature sensors

Cable length

1 m

Cable structure

3 x 0.5 mm²

Single wire, material

PVC

Single wire, color

BN

GN

YE

External cable diameter

1.6 mm ± 0.20 mm

电缆电阻  Cable resistance

≤ 37.1 Ω/m

  • Single-core wires for communication

  Cable length

1 m

Cable structure

2 x 0.5 mm²

  Single wire, material

PVC

Single wire, color

BK

 WH

External cable diameter

1.6 mm ± 0.20 mm

Cable resistance

≤ 37.1 Ω/m

 

Mechanical properties

  • Mechanical data

Insertion/withdrawal cycles

> 10000

 Insertion force

< 100 N

Withdrawal force

< 100 N

Environmental and real-life conditions

  • Ambient conditions

Degree of protection

IP55 (plugged in)

IP67(车载充电座内部区域)

IP67 (Inner area of vehicle charging inlet)

Ambient temperature (operation)

-40 °C 60 °C

Ambient temperature (Storage/transport)

-40 °C 85 °C

Altitude

4000 m (above sea level)

Standards and regulations

 

Standards/regulations

IEC 62196-2

IEC 62196-3

Mounting

Mounting type

Front and rear mounting (0 to 90 degree frontal inclination possible)

Mounting hole diameter

  ø 6.70 mm

Fixing screws

M6

Screws included in the scope of delivery

None

 

Drawings

Dimensional drawing